Solid Polyester Staple Fiber is a mainstream synthetic staple fiber made from PET (polyethylene terephthalate) via melt spinning, drawing, crimping and fixed-length cutting. Different from hollow polyester fiber, it features a dense, fully solid cross-section without internal hollow cavities, delivering outstanding tensile strength, structural compactness and compression resistance.

It supports customized specifications including denier (0.9D–25D), staple length (32mm/38mm/51mm/64mm), virgin grade and GRS recycled grade. With merits of wrinkle resistance, quick drying, mold resistance, stable size and great spinnability, it is widely used for yarn spinning, woven & knitted fabrics, non-woven cloth, geotextiles, filter materials and industrial padding. It can be blended with cotton, viscose and wool, enjoying stable demand in textile, home textile, automotive and environmental protection industries.

  • REGENERATED POLYESTER STAPLE FIBER 1.2D*38MM GRS SDRW AA ...
    REGENERATED POLYESTER STAPLE FIBER, 1.2D×38MM, GRS SDRW, AA Grade, REC357 Produced from recycled PET bottle flakes via melt spinning, drawing, crimping and cutting. It features outstanding...
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  • Virgin Red PSF For Spinning
    Our expertise in high-quality spun-dyed fibers spans over 45 years, Huacai supplies Virgin Red PSF to 30+ countries monthly – delivering proven spinnability and color consistency across...
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  • Virgin Colored Polyester Fiber
    Virgin colored polyester fiber refers to polyester fibers that are dyed during the manufacturing process (also known as solution dyeing or dope dyeing) rather than being dyed after the fiber is...
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  • GRS Certified Recycled Polyester Staple Fiber
    GRS Certified Recycled Polyester Staple Fiber is an eco-friendly polyester staple fiber made from PET bottles that helps protect our environment. The product can be mainly used for spinning,...
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  • PSF Virgin Polyester Staple Fiber
    PSF Virgin Polyester Staple Fiber is abbreviated as PSF. It is a short fiber obtained by spinning the polyester (PET) produced by the polymerization of PTA and ethylene glycol into a tow and...
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  • Virgin Polyester Staple Fiber 1.4D
    Virgin Polyester Staple Fiber 1.4D is a short fiber obtained by spinning, drawing and cutting polyester (PET) produced by polymerizing PTA and ethylene glycol in a molten state. Since entering my...
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  • 15D*64mm Recycled Polyester Staple Fiber
    The length of 15D*64mm Recycled Polyester Staple Fiber is generally 32 to 102mm, and the fineness is 1.5D-20D. It is a full use of renewable resources. It has a large market due to its low cost...
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  • Recycled Polyester Staple Fibre
    Recycled Polyester Staple Fibre refers to the use of polyester fabrics, waste polyester bottle flakes, spinning waste silk, foam material, and pulp blocks as raw materials. The waste bottle flakes...
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  • 100% Recycled Polyester Staple Fiber
    100% Recycled Polyester Staple Fiber refers to the use of polyester fabrics, waste polyester bottle flakes, spinning waste silk, foam material, and pulp blocks as raw materials. The waste bottle...
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  • 7D Polyester Staple Fiber
    7D Polyester Staple Fiber is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and diol, referred to as PET fiber, which belongs to high molecular...
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  • Color Recycled Polyester Staple Fiber
    Color Recycled Polyester Staple Fiber has a large market due to its low cost and good performance. There are many different varieties of recycled polyester staple fiber, such as ordinary fiber,...
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  • Polyester Staple Fiber Recycled
    Polyester Staple Fiber Recycled is a lightweight and warm product. The high hollow structure reduces the weight of the fiber by 20% and can contain a lot of still air. Therefore, the fabric is...
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  • Raw White Polyester Staple Fiber
    Raw White Polyester Staple Fiber is a derivative of polyester staple fiber. Hollow refers to a chemical fiber with a thin tubular cavity in the axial direction, and a chemical fiber with a tubular...
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  • Fibras Sinteticas Poliester
    Fibras Sinteticas Poliester is mainly used in the cotton spinning industry, spinning alone or blended with cotton, viscose fiber, linen, wool, vinylon, etc. The resulting yarn is mainly used for...
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  • Denier Polyester Fiber
    The abrasion resistance of Denier Polyester Fiber is second only to nylon and ranks second among synthetic fibers.Polyester has low water absorption and moisture regain and good insulation...
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1. Basic Definition & Production

Solid Polyester Staple Fiber (abbreviated as Solid PSF) is the most conventional type of polyester staple fiber, processed from PET chips or recycled PET bottle flakes. The whole production covers high-temperature melt spinning, stretching, curling shaping and fixed-length shearing, turning continuous polyester filament into discrete short fibers. Its full-solid circular cross-section is the core feature distinguishing it from hollow conjugated siliconized fiber (HCS fiber) and other hollow polyester variants.

2. Core Superior Properties

High mechanical stability: High tensile strength and abrasion resistance, solid structure ensures long-term structural stability, not easy to loose or deform under continuous extrusion; excellent shape retention, anti-wrinkle and anti-shrink after repeated washing.

Excellent chemical & physical tolerance: Ultra-low moisture absorption (<0.5%), fast drying, mildew-proof and moth-proof; stable against weak acid, weak alkali and ultraviolet rays, applicable to harsh industrial working conditions.

Outstanding processing performance: Uniform fiber texture, smooth carding & spinning process, low breakage rate; highly compatible with cotton, wool, viscose fiber for blended spinning; siliconized treatment is optional for softer hand feel.

Hypoallergenic & cost-efficient: No irritant substances, suitable for bedding filling; lower comprehensive cost than natural fibers with stable supply capacity.

3. Main Custom Specifications

Denier: 0.9D, 1.2D, 1.4D, 3D, 6D, 15D, 20D

Common length: 32mm, 38mm, 51mm, 64mm, 90mm

Types: Virgin polyester fiber, GRS-certified recycled polyester fiber, white/black colored fiber, siliconized fiber, high-tenacity fiber

4. Wide Application Scenarios

Textile spinning: Pure polyester yarn, cotton-polyester blended yarn, clothing fabric, workwear, shirt and casual wear raw material;

Non-woven industry: Needle-punched nonwovens, geotextiles, filter felt, medical disposable textiles;

Home furnishing: Mattress interlayer, sofa padding, low-loft cushion filling, curtain base fabric;

Industrial & automotive: Automotive interior felt, engineering insulation materials, packaging lining, concrete reinforcement fiber.

Huacai Group is well-known as one of the leading solid polyester staple fiber manufacturers and suppliers in China, featured by quality products and good service. Please feel free to buy bulk solid polyester staple fiber at competitive price from our factory.

Recycled Polyester Staple Fiber For Spinning, Custom Fibras Sinteticas Poliester, 4 5D Recycled Polyester Staple Fiber
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